Custom metal details, assemblies, and production lines manufacturing

FREEN INDUSTRIES

Subcontract metal details and assemblies. Production lines manufacturing. CNC machining services.

Our Company

The production facilities of our new plant occupy 15,000 square meters, which allows us to provide almost all types of subcontractor services in the fields of mechanical engineering and metalworking. We work with ferrous, stainless steel and aluminum, both at the procurement and welding stages, and for processing via CNC machines.

We provide Product Liability Insurance.

With years of experience in metal parts manufacturing, our trained professionals are ready to help you implement your production ideas into life and fulfill your business needs.

Following the highest quality standards of production, we stay in line with all the necessary production certificates (EN 1090-2, ISO 9001:2015, ISO 3834-2) and quality management systems (such as Monitor ERP).

Our Services

We offer various range of custom metal processing services, including production of engine units details. We can become your trusted supplier for procurement services on EU market and partner for manufacturing expansion in DACH – CEE regions. We accept mass orders only.

01.

Laser Cut Services

We perform sheet metal laser cutting of various materials, such as stainless steel, common steel, special steel (Hardox, Raex, Strenx), aluminum, and copper. For custom metal cutting purposes, we use two laser complexes; the maximum laser cutting steel sheet size is 2x6m, the most effective range is up to 20 mm, and the maximum thickness is 30 mm.

02.

Sheet Metal Bending Services

A wide range of CNC bending equipment allows us to perform complex custom metal bending of up to 12mm and sheet metal folding. The compression force is 130 t, the maximum compression length is 3050 mm.

03.

Metal Sawing Services

The sawing of profiled materials is a demanding operation in preparatory production. We have two machines with a maximum workpiece diameter of up to 520mm.

04.

Plate Rolling Services

Among the multitude of steel plate rolling companies, our company excels with powerful machines. Our equipment can roll the shells from 300mm to 1400mm in diameter, with a wall thickness of up to 25mm.

05.

CNC Machining Services

Our CNC machining company has 14 different CNC machines, which allows us to perform almost the entire range of custom CNC machining requests, including CNC cutting services, custom CNC milling service, CNC routing services, CNC turning services, Profile and pipe bending, drilling, carousel, boring, slotting, and grinding.

06.

Welding Services

With knowledge and experience working with a variety of materials, from carbon steel and stainless steel to aluminum, we use the latest welding technologies from Lincoln Electric. We provide MAG/MIG welding services and TIG welding services, working under the ISO 3834-3 standards.

Our Equipment

PILOUS ARG380 PLUS S.A.F

Band saw for metal – hydraulic semi-automatic.

Saw blade speed: 15-90 m/min
Working height of vice: 810 mm

	round	square	rectangle
90°	380	340	510 x 340
-45°	380	340	350 x 340
+45°	380	340	350 x 340
+/- 60°	270	255	235 x 340

PILOUS ARG 520 DC CF-NC

Band saw for metal – dual-column CNC automatic.

Feed rate of material: 1,6 / 2,5 / 3 m/min
Saw blade speed: 15-90 m/min

	round	square	rectangle
90°	520	500	700 x 480

HILALSAN AGM 3010 - Hyper

CNC variable rake hydraulic guillotine shear

Cutting Length	3080 mm
Cutting Capacity, MS	10 (450 N/mm²)
Cutting Capacity, SS	7,5 (700 N/mm²)
Min/max. stroke per minute	10_19 (stroke/minute)
Min. cutting angle	0,3
Max. cutting angle	2
Number of downforces	16 pcs.
Min. downforce	5 tons
Max. downforce	20 tons

HILALSAN CAP 3135 - Ultimate

Hydraulic CNC press brakes

Bending force	135 tons
Bending length	3100 mm
Column distance	2600 mm
Stroke	265 mm
Daylight	485 mm
Throat depth	410 mm
Y-axis stroke	200 mm

Salvagnini L3-30 with CPE pallet changer

Adaptive CNC fiber laser

Laser power: 2000 W

Working range:

Worktable size	3048×1524
Z-axis stroke	100 mm
Position accuracy	0.08 Pa
Average position range	0.03 Ps

Cutting capacity (thicknesses):

Steel (S185JR,S235JR, RAEX 250 C LASER)	0.5-15
Stainless steel (AISI 304, X5CrNi18-10 1.4301)	0.5-10
Aluminum (Al 99.5 EN AW 1050A)	0.5-8
Copper (Cu-ETP CW004A H040 EN1652)	0.5-5
Brass (CuZn37 CW508L H055 EN1652)	0.5-5

FACCIN 4HEL-1026

4-roll CNC double pinch plate bending machine with linear guides.

S235	260N/mm²	Ø	mm
Bending thickness (1000mm)		Ø1325	19
Prebending thickness (1000mm)		Ø1325	15
Bending thickness (1000mm)		Ø340	14
Prebending thickness (1000mm)		Ø340	13
Bending thickness (500mm)		Ø1325	23
Prebending thickness (500mm)		Ø1325	19

S355	360N/mm²	Ø	mm
Bending thickness (1000mm)		Ø1325	17
Prebending thickness (1000mm)		Ø1325	13
Bending thickness (1000mm)		Ø340	13
Prebending thickness (1000mm)		Ø340	11
Bending thickness (500mm)		Ø1325	21
Prebending thickness (500mm)		Ø1325	17

Fryer MB-10R - 2 pcs

CNC Rigid Spindle Head Toolroom Bed Mill

Fryer ET-16 - 2 pcs

Toolroom Turning CNC Lathe

Fryer ET-18 /40" - 2 pcs

Toolroom Turning CNC Lathe

Fryer ET-18 /60" - 2 pcs

Advanced Toolroom Turning CNC Lathe

Fryer HR-40 - 2 pcs

CNC Fixed Spindle Horizontal Machining Center

X-axis stroke: 1016 mm
Y-axis stroke: 737 mm
Z-axis stroke: 635 mm
Table load (evenly distributed): 2 720 kg
Table size: 610 mm x 1295 mm
T-Slots (No./Width): 5 / 18 mm
Spindle: 60 – 8 000 RPM
Size of a platter: 610 mm
Positioning accuracy: 12 arc seconds
Positioning repeatability: 5 arc seconds
Spindle center to table top: 25 mm – 762 mm

Fryer VT-60

Compact, large swing CNC vertical turret lathe

Max. swing diameter: 1524 mm
Cutting diameter range: 0 mm – 1524 mm
Max. cutting length: 813 mm (1219 mm)
Bed width: 813 mm
Column stroke (X-axis): 864 mm
Turret face to spindle center (X-axis): -102 mm – 762 mm
Longitudinal stroke (Z-axis): 813 mm
Turret face (bottom) to spindle nose max/min (Z-axis): 203 mm – 1016 mm
Turret positions: 8
Size of turret tooling: BMT-65
Size of a ballscrew: 51 mm X, Z
Nose of a spindle: A2-15
Bore of a spindle: 2.625

Fryer VT-80

Compact, large swing CNC vertical turret lathe

Max. swing diameter: 2032 mm
Cutting diameter range: 102 mm – 2032 mm
Max. cutting length: 813 mm (1219 mm)
Bed width: 813 mm
Column stroke (X-axis): 965 mm
Turret face to spindle center (X-axis): 305 mm – 1016 mm
Longitudinal stroke (Z-axis): 1219 mm
Turret face (bottom) to spindle nose max/min (Z-axis): 203 mm – 1422
Turret positions: 12
Size of turret tooling: BMT-65
Size of a ballscrew: 51 mm X, Z
Nose of a spindle: A2-15
Bore of a spindle: 2.625

CABE SC32-450

Keyseating machine.

The SC32 can produce straight grooves, taper keyways, and grooves in blind holes. It produces regular and multiple keyways and standard and custom internal gears.

MVD LASER FB 6020 8 kW

Sheet Metal Cutting Machine (fiber laser).

BIT B30-3

PBA-800 CNC aluminum profile bending machine.

Roller speed: 1-15 rpm
Max. mold diameter: 360 mm
Roller diameter: 80 mm
Fixed shaft center distance: 400～600 mm adjustable
Y-axis push rod thrust: 30 tons (40 tons max)
Repeated positioning accuracy of Y-axis push rod: ≤0.02 mm
Max. X-axis torque: 6000 N.m
Min. processing radius: 150 mm
Max. width: 200 mm
Max. axial height: 250 mm

Studer Favorit CNC

CNC universal cylindrical grinding machine.

favoritCNC is a CNC universal cylindrical grinding machine for the individual and batch production of medium-sized workpieces. Its center distance is 650 / 1000 mm, and its center height is 175 mm. It produces workpieces with a maximum weight of 80 / 120 kg.

Cross slide: X-axis

Max. travel: 285 mm (11.2″)
Speed: 0.001 – 10 000 mm / min (0.000.04 – 394 ipm)
Rotative encoder: 0.0001 mm (0.000.004″)

Longitudinal slide: Z-axis

Max. travel: 800 / 1 150 mm (31.5″ / 45.3″)
Speed: 0.001 – 20 000 mm / min (0.000.04–787 ipm)
Rotative encoder: 0.0001 mm (0.000.004″)
Machine table: swiveling range 8.5 deg

Wheelhead

Swiveling range: -15 to +195 deg
Swiveled manually 2.5 deg Hirth
Fitting taper dia. 63 mm (2.48″)

Tailstock

Fitting taper: MT4
Barrel stroke: 35 mm (1.37″)
Diameter of a barrel: 50 mm (1.97″)

3D coordinate measuring machine CONTURA 9/12/8

New machine for high precision measurements in quality control. ZEISS CONTURA stands for absolute versatility and fl exibility. The new generation is equipped with the ZEISS multi application sensor system (mass) technology, which makes it possible to exchange diff erent sensor technologies quickly and easily. Measuring range:

Measuring range, mm (X,Y,Z)	900x1200x800
Overall CMM dimensions, mm (L,W,H)	2247x1867x3410
Working range (Max. workpiece size), mm (L,W,H)	1600x1227x850
Max. workpiece weight, kg	1200

Our Advantages

Design and Technology Expertise

Our design and technology teams will help you develop and implement your creative ideas by providing cost-effective solutions to any task, whether it be the production of individual components or ready-to-sell products. We use SolidWorks, SolidСAM which allows us to achieve desired results with less effort in a shorter time.

Unparalleled Quality

Quality is our second name! We use only reliable measuring tools that have passed verification. For complex measurements that are difficult to perform with hand tools, we have a measuring machine. We regularly upgrade our machine park, which allows us to provide new types of services within faster production times. Effective manufacturing process allows us to deliver high volume orders.

Comprehensive Approach

We take care of the packaging and delivery of containers, including the groupage of full cargo to practically any region. Average shipping time in EU - 2 working days, in UK - 6 working days. When working with every project (by designing and/or manufacturing it), we strive to provide the highest quality possible and peerless customer service. At your request, we can also perform the assembly procedures.